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'[OT]: PDA Case Passthrough'
2003\02\06@201120 by Josh Koffman

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I recently aquired a Heavy Armor (http://www.armorbyotter.com) case for my PDA.
It is a waterproof, crushproof, airtight case that still allows use of
the PDA. It's really fantastic, it's even large enough for me to leave
my compact flash 802.11 card in the unit, so I can use wireless while
still environmentally protected. Sweet. However, there is one downside.
When I wish to listen to some MP3s, I have to take the unit out of the
case. So, I was trying to think of a way to get stereo audio out of the
case without completely compromising the integrity of the case. Here are
a few of my ideas:
1) Mechanical - If I could come up with a watertight connector, that
might be an option. A watertight 1/8" stereo jack would be really cool,
but I don't know if such a beast exists. Anyone seen anything relatively
small (ie not mains plug sized) like this?

2) Optical - The bottom of the case is clear, so I was thinking about
multiplexing the stereo signal into one stream and transmitting it
optically through the case. This could work. I would have to make the
internal portion of the circuit rather power efficient because I can't
put D cells in there to power it. I was thinking of multiplexing into
one signal because I was worried that if I transmitted two signals, I'd
get some interchannel interference as the light travels within the
polycarbonate.

3) RF - This shouldn't be too hard. There must be thousands of little FM
transmitters online. I would get one of those small cheap autoscan
radios to receive the signal. Again, I don't know how power efficient
those little transmitters are.

4) Induction - This one is perhaps a bit more wacky. I was thinking that
with a couple of coils on the inside, and two more on the outside, I
could pass the audio inductively between the two. Is this even feasible?

An ideal solution would be bluetooth of course. Though I have yet to see
a bluetooth stereo headphone, and no doubt it would be out of my price
range. If only there was an 802.11 headset :)

Ideas, suggestions, threats, all welcome :)

Josh
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2003\02\06@203421 by Jinx

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> 3) RF - This shouldn't be too hard. There must be thousands
> of little FM transmitters online. I would get one of those small
> cheap autoscan radios to receive the signal. Again, I don't
> know how power efficient those little transmitters are.

Have a look at the Rohm BH1417F (183kB)

http://www.rohm.com/products/databook/audio/pdf/bh1417f.pdf

================================================

You could probably make a TX with lower power consumption
from discrete components

eg Harry Lythall's transmitters work OK

http://hem.passagen.se/sm0vpo/right.htm

There are a few simple mono transmitter/bug kits & circuits around
that use little power, but I'm not sure how you'd make a stereo version
out of them with the two channels on the same frequency

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2003\02\06@204246 by michael brown

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On Thursday 06 February 2003 08:43 pm, you wrote:
> I recently aquired a Heavy Armor (http://www.armorbyotter.com) case for my
> PDA. It is a waterproof, crushproof, airtight case that still allows
> use of the PDA. It's really fantastic, it's even large enough for me
> to leave my compact flash 802.11 card in the unit, so I can use
> wireless while still environmentally protected. Sweet. However, there
> is one downside. When I wish to listen to some MP3s, I have to take
> the unit out of the case. So, I was trying to think of a way to get
> stereo audio out of the case without completely compromising the
> integrity of the case. Here are a few of my ideas:

> 1) Mechanical - If I could come up with a watertight connector, that
> might be an option. A watertight 1/8" stereo jack would be really
> cool, but I don't know if such a beast exists. Anyone seen anything
> relatively small (ie not mains plug sized) like this?

Hard to guarantee no leaks on any "normal" audio jack.  Maybe a bnc or tnc connector would work better.

> 2) Optical - The bottom of the case is clear, so I was thinking about
> multiplexing the stereo signal into one stream and transmitting it
> optically through the case. This could work. I would have to make the
> internal portion of the circuit rather power efficient because I
> can't put D cells in there to power it. I was thinking of
> multiplexing into one signal because I was worried that if I
> transmitted two signals, I'd get some interchannel interference as
> the light travels within the polycarbonate.

This should be workable, but probably not without issues outdoors.

> 3) RF - This shouldn't be too hard. There must be thousands of little
> FM transmitters online. I would get one of those small cheap autoscan
> radios to receive the signal. Again, I don't know how power efficient
> those little transmitters are.

> 4) Induction - This one is perhaps a bit more wacky. I was thinking
> that with a couple of coils on the inside, and two more on the
> outside, I could pass the audio inductively between the two. Is this
> even feasible?

Absolutely, this could work.

> An ideal solution would be bluetooth of course. Though I have yet to
> see a bluetooth stereo headphone, and no doubt it would be out of my
> price range. If only there was an 802.11 headset :)
>
> Ideas, suggestions, threats, all welcome :)

I saw a really cool star trek looking earpiece complete with a short microphone for cell phones that (apparantly) used bluetooth.  Just caught the tail end of the review, but the reviewer really liked it, that's for sure.

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2003\02\06@204845 by Jinx

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I wonder if you could use the same principle as the
RFID tags, ie supply the power for a short-distance
Tx from outside the case

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2003\02\06@234632 by Bob Ammerman

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Check into LEMO connectors. Very high quality (and price). Watertight IIRC.

Bob Ammerman
RAm Systems

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2003\02\07@152743 by Josh Koffman
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Thanks all for the suggestions so far. The LEMO connectors look good,
however after looking at them I don't think they will fit my
application. The problem is the case is very curvy, and the only flat
place to put a connector would be right on the back. This would present
a big stickout when the external cable is mated to it, and the unit
wouldn't sit properly in my pocket. Plus the LEMO website is kind of
annoying :)

I was thinking more about the induction idea. Here is my theory, go
ahead and shoot it down :) I was thinking that since the PDA is already
set up to output to drive headphones, induction might not be too hard to
implement, possibly with no active parts inside the case. If there was a
way to put two coils on the inside and have them driven from the
headphone outputs of the PDA, then in theory the magnetic field should
be able to be picked up from the exterior of the case right? Question
is, will I be able to keep the two channels from having their magnetic
fields interact horribly? Plus, I have absolutely no idea how to pick up
the signal on the outside. Any suggestions?

I looked at some of the FM transmitter circuits on the net. I'm worried
that I either won't be able to find the specialty components needed, or
that I won't be able to fit them into the case. I am going to look
around for some of the commercial products and see if I can hack them
up.

Thanks all :)

Josh
--
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completely foolproof is to underestimate the ingenuity of complete
fools.
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"Alan B. Pearce" wrote:
> I would use a connector from Lemo. These are pricey, but do come in
> watertight versions suitable for medical and other uses that require tight
> seals. get a 4 pin (you may find a 3 pin) and have an external Lemo to jack
> lead. If you use a suitable size connector you may be able to build a jack
> into the back of it.
>
> See http://www.lemo.com/ for a website that is a bit funky to use (wish you
> could turn off the "chunk" noise).

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2003\02\07@155328 by Daniel Imfeld

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If you use induction, it seems that the best way to pick up the signal would
be with another set of coils.  To combat interference between the two
signals, I suppose you could mount the two coils on opposite sides of the
case, then have a coil on the outside right next to each inside coil.  Of
course, doing this would necessitate running a bit of wire between the
headphone output and the coils.  If you don't really want stereo, I think
putting the coils next to each other would probably just give you mono
sound, but in that case you'd be better off just using one coil.  There may
be other methods that are much better for doing this that I don't know
about, but this is the one that comes to mind for me.

Daniel Imfeld

{Original Message removed}

2003\02\07@160401 by Jai Dhar

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Maybe I'm underestimating induction here, but won't that yield in SIGNIFICANT
quality loss in sound? Does this not matter? It just seems like it would be
used in a lot more applications if it were a fesable solution to this type of
problem. Maybe I just haven't seen enough...


Quoting Daniel Imfeld <spam_OUTdimfeldTakeThisOuTspamSOFTHOME.NET>:

{Quote hidden}

> {Original Message removed}

2003\02\07@163732 by Bob Ammerman

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Place the axes of the coils at  90 degree angle to one-another.

Bob Ammerman
RAm Systems

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2003\02\07@171221 by Daniel Imfeld

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I looked on Google a bit, and it seems that audio induction is used in many
places for people with hearing aids, especially in England.  The amplifier
is hooked into an induction loop, and a coil in the person's hearing aid
will pick up the speaker's words.  I don't know if it's feasible to do this
with a PDA though, as many of these sites say you should have an amplifier
that can put out a few hundred watts.  Also, there does seem to be some
signal degradation even with just speech, so I imagine that for music the
degradation would be much more noticeable.

Here's a few links I found with some more info.
www.epanorama.net/documents/audio/induction_loop.html
www.cunnings.co.uk/product/inductionloops/
http://www.applesound.co.uk/help/faq_afils.htm
http://www.ibs.org.uk/archive/iloops0005.html

Searching for audio induction on Google turns up a number of other links
too.

Daniel Imfeld

{Original Message removed}

2003\02\07@174025 by michael brown

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> Plus, I have
> absolutely no idea how to pick up the signal on the outside. Any
> suggestions?

A telephone pickup coil?  Radio Shack used to sell these to record phone calls, I don't know if they still do though.  Probably not, as it doesn't pertain to computers or TV.  ;-)  
At any rate, you should be able to find one somewhere.  They are a pickup coil that has a built in suction cup to stick it to the handset.  They seem to be fairly sensitive since they picked up the conversation inductively from over 1" from the ear piece.

michael

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2003\02\07@174439 by michael brown

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On Friday 07 February 2003 03:33 pm, you wrote:
> Place the axes of the coils at  90 degree angle to one-another.

Damn, you beat me to it.  ;-D

I wonder how well a guitar pickup might work as a "transmitter".  They are fairly small and quite efficient at what they do.  Really strong magnets though.

michael brown

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2003\02\07@185835 by Bob Ammerman

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How about three small brass bolts mounted thru the case with rubber washers.
Now you build a strap/case/cradle that wraps around and makes contact with
the three bolt heads.

Bob Ammerman
RAm Systems

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2003\02\07@190036 by David Minkler

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Hi,

Best signal at minimal cost will be a direct connection.  How waterproof
do you need?  Can you use a panel mount 1/8" stereo jack and glop up the
back side with silicone RTV?  Maybe cover it with a little vinyl cap if
you don't like the looks.  Wouldn't be dive worthy but could certainly
be rainproof.

Dave

Josh Koffman wrote:
> 1) Mechanical - If I could come up with a watertight connector, that
> might be an option. A watertight 1/8" stereo jack would be really cool,
> but I don't know if such a beast exists. Anyone seen anything relatively
> small (ie not mains plug sized) like this?

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2003\02\08@162239 by Josh Koffman

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Thank you everyone for the ideas. I think Bob's idea (listed below) is
one of the best. Once I realized that because of the curve of the case,
mounting a panel mount jack would result in having to place it in an
akward position, I started looking elsewhere. I still like the induction
idea, basically I'd be making two air/plastic core transformers. I'd be
a bit worried about the sound quality, plus I probably couldn't use my
original idea on how to affix anything external to the case -- magnets
:)

At the moment I'm focussing building a small FM transmitter into the
case. This will be a bit of work, as I'll need to fit in a bettery pack,
and some sort of externally triggerable power switch. However, there is
one huge benifit...when I am in a car, I can just transmit MP3s to the
car radio as well. In addition, it won't require any modification to the
case itself, so I can always remove it.

Anyway, I will keep you all posted on how it goes!

Josh
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completely foolproof is to underestimate the ingenuity of complete
fools.
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Bob Ammerman wrote:
> How about three small brass bolts mounted thru the case with rubber washers.
> Now you build a strap/case/cradle that wraps around and makes contact with
> the three bolt heads.

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2003\02\08@180236 by William Chops Westfield

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Shouldn't it be pretty easy to feed CONDUCTORS through a case in a
watertight manner?  Mount your connector outside, and who cares whether
the connector is watertight...

BillW

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2003\02\08@181214 by Dwayne Reid

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At 08:43 PM 2/6/03 -0600, Josh Koffman wrote:
>I recently aquired a Heavy Armor (http://www.armorbyotter.com) case for my PDA.
>It is a waterproof, crushproof, airtight case that still allows use of
>the PDA. It's really fantastic, it's even large enough for me to leave
>my compact flash 802.11 card in the unit, so I can use wireless while
>still environmentally protected. Sweet. However, there is one downside.
>When I wish to listen to some MP3s, I have to take the unit out of the
>case. So, I was trying to think of a way to get stereo audio out of the
>case without completely compromising the integrity of the case. Here are
>a few of my ideas:

Have a look at how they get audio from something like a MP3 player into an
automotive cassette player.  Its a cassette shell with a spring loaded tape
head that touches the tape head in the cassette player.  Audio quality is
surprisingly good and is stereo.

My thought was to remove the head from one of those adapters and cut a hole
through the case that just fits the head.  The head itself is a solid block
of metal and epoxy and is quite waterproof.  You should be able to seal it
to the case quite easily.

The head is driven directly from the headphone out of your MP3 player -
just use the cable that came with the adapter.

The receive end is a bit more complex but not too bad.  I'd start with an
old portable Walkman type cassette player and gut it for the playback
electronics and tape head.  Some of those units (the better ones) are
actually fairly quiet and should work OK.

The nice thing about this is that most of the bits and pieces already exist
- all you have to do is arrange them to work for you.

dwayne

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2003\02\08@185215 by Peter L. Peres

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On Sat, 8 Feb 2003, William Chops Westfield wrote:

*>Shouldn't it be pretty easy to feed CONDUCTORS through a case in a
*>watertight manner?  Mount your connector outside, and who cares whether
*>the connector is watertight...

Anybody who did this will tell you it is not simple. The conductor, the
glue, and the fixture work against each other and there is always some
leakage. Totally waterproof passthroughs are very hard to make without
some hi-tech materials and some machining. Otoh if you just want to keep
the rain out, go for it.

Peter

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