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'[EE]: Using a Triac to control Fan Speed'
2002\05\20@092322 by Bala Chandar

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Using a 16F628 and two triacs (600V 10A), I have designed a circuit to
control the brightness of a lamp (240V 60W) and the speed of a fan (240V
80W) through remote control. I have used the Timer0 and Timer1 to
independently control the two devices. The code checks for the zero
crossings and fires the triac/s after a delay that determines the brightness
/ speed. A 7-segment display shows the brightness / speed in 16 steps - Zero
to "F". If I connect two 60W bulbs to the triacs, the circuit works
flawlessly. The brightness of one lamp can be controlled without in any way
affecting the other.

My problem is: If I connect a fan to the second triac, it doesn't work. How
do I control the fan speed using the triac?  I know that the fan is an
inductive load and the circuit for controlling it with a triac is different
from that of an incandescent lamp.

Can I solve the problem by adding a snubber circuit to the triac that
controls the fan? I guess, it is not as simple as that.

I would highly appreciate suggestions / pointers / guidance on the topic.

Thanks & Regards,
Bala

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2002\05\20@110117 by Chris Loiacono

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It sounds like you - like many others have once again discovered reasons why
a seemingly simple, low-cost project isn't out there already being
mass-marketed - it's not a simple low cost deal unless you specify exactly
the right motor for the control scheme. In that case, you'll have a device
that will function in only a limited number of applications.
If that's OK for your project,the following may help.

Triacs are generally used to control either universal motors, where the
greatest control range can be achieved, or shaded pole motors, where only a
limited control range will result. You didn't say wat kind of fan motor you
are using, but it's my guess that it's not a universal motor. If it's a
shaded-pole motor, try running it with your control at full or near full
power and see if it starts. Also, be sure to snub the triac's main terminals
with something like 100 ohm & .22uF if you want the motor to turn off every
time it's supposed to.

If you can't change the motor, and the control range you get with it isn't
good enough, you will then need to control it via frequency. This will then
be a bit more complicated, but can be done.

Chris


> {Original Message removed}

2002\05\20@122921 by M. Adam Davis

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You'll find that you will get poor (if any) results trying to 'dim' an
AC motor such as those used in fans (not all AC motors work this way,
but most AC fan motors do).  Those fans that have speed controls are
simply switching cpacitors in series with the fan motor.  What little
success you may get from 'dimming' the fan will result in an annoying hum.

An example of one person's quest to obtain such a system is here:
http://www.edcheung.com/automa/nohum.htm

And you can find additional information here:
http://repairfaq.cis.upenn.edu/REPAIR/F_appfaq7.html#APPFAQ_019

-Adam

Bala Chandar wrote:

{Quote hidden}

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2002\05\20@145917 by Peter L. Peres

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Bala,

search the archives for a posting by me re: subject where I posted a snall
program to control a synchronous motor fan or heater using full wave
switching. The thread was:

"Squirrel cage fan motor or heater control (xfan1)"

Peter

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2002\05\27@032453 by Bala Chandar

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Thanks a lot, Chris, Adam and Peter for your comments and suggestions.

It might be of interest to you to know of one method I tried some 7 years
ago for speed control of ceiling fan through remote control with a fair
degree of success. It's working satisfactorily even today.

Using discrete parts, 4000 series ICs and a solid state electronic fan speed
controller costing around $2, I designed a circuit to convert the closing of
the only PB switch on the (RF) transmitter to cycle through 16
possibilities. A counter keeps track of the number of pulses received and
closes three relays for speed control and a fourth one for controlling the
on/off operation of a lamp.

The resistance of the pot can be varied between zero ohms and 408K (in 7
steps of 68K each) for maximum and minimum speed respectively.  This is
accomplished by switching the three relays which short the resistors whose
value range from 68K to 204K. When all the relays are open, the resistance
is 408K and the speed is the minimum. When all three relays are energized,
resistance is zero and the fan runs at full speed. Of the 16 possibilities,
the first 8 are 0 to 7 fan speed with the lamp off and the second 8 with the
lamp on.

Peter's idea of firing the triac only during certain half cycles to control
the fan speed sounds interesting. I will try it out one of these days.

Regards,
Bala



> {Original Message removed}

2002\05\27@170649 by Peter L. Peres

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On Mon, 27 May 2002, Bala Chandar wrote:

>Peter's idea of firing the triac only during certain half cycles to control
>the fan speed sounds interesting. I will try it out one of these days.

Actually during certain *full* cycles. The idea is tried but this is the
first implementation using a PIC that I know of (mine).

Peter

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